Learn About Compressed Air Systems in the Philippines
Various industries utilize compressed air systems in the Philippines for several applications. From processing materials to powering tools, compressed air is extremely helpful for different facilities in the country.
Here, we will extensively discuss compressed air systems in the Philippines. Make sure to read everything to stay informed.
What are Compressed Air Systems?
Businesses utilize industrial compressed air systems to operate their facilities and supply pressurized air to their devices. The air discharged is initially compressed into a smaller size, kept under pressure, and contained in a cylinder or tank. Once it’s ready, these pneumatic systems will be used to efficiently distribute its contents throughout the facilities’ machines, such as automated valves, slide gates, diverters, and others.
As far as energy sources go, compressed air is sanitary, safe, and easy to use. In fact, it has the same components as the air you breathe. The only difference is that it is in a tighter and more pressurized form.
How Do Compressed Air Systems Work?
Compressed air systems have changed the way many businesses operate. With an array of functions and applications, these systems are perfect for maximizing productivity, quality, and efficiency.
A compressed air system operates on pressure and uses compressors that pressurize the air using a motor. Once it’s running, the motor can run at a constant speed and be switched on and off. The compressed air is then passed through a dryer to remove humidity before being released. Typically, these devices run at 80 to 90 psi across the facility.
What Are the Components of a Compressed Air System?
Here are a few of the parts that are usually found in compressed air systems:
A compressor is a mechanical device that increases the pressure of a gas to the required units of force. It is a vital component in the system as it increases the pressure of a fluid so that the liquid can move through a pipe.
Air Filter Element
An air filter element is a device that traps particles such as dust, pollen, and mold before they reach the compressor. It helps prevent possible damages to the engine.
An aftercooler is designed to remove the heat of compression from the compressed airflow. It can either use air or water to remove moisture or reduce the amount of water vapor.
Air Receiver Tanks
Air receiver tanks provide temporary storage for compressed air. They help manage the system by controlling the pressure rate and averaging the peaks in compressed air demand during the whole process. Their primary purpose also includes pulsation reduction and compressor improvement.
If you are looking for any of these products, turn to none other than Compresstech Resources. We would be more than happy to provide you with the parts you need to complete your pneumatic system.
What Are the Types of Air Compressors?
Air compressors are commonly categorized depending on their displacement types and internal mechanism. The main classifications include:
These machines are perfect for specific tasks that require large volumes of high-pressure air. Rotary compressors can either be a scroll or a screw type. Their main differences lie in their capacity range.
It is advised that those who need one for smaller applications opt for rotary scroll compressors. On the other hand, rotary-screw compressors are recommended to those who need them for large industrial usage.
Supplying high-pressure gas for oil well drilling, reciprocating compressors use valves to move the air through the machine. These positive-displacement machines use pistons that are driven by a crankshaft. They are also perfect for smaller sites but are not recommended for continuous use.
Since this type of compressor has a wide range of gases that it can compress, such as refrigerant, hydrogen, natural gas, and more, it is highly used in various industries, including construction, mining, refrigeration, and more.
This type of gas compressor is usually used for high-speed engines on ships or planes. Since axial compressors can continuously pressurize gas and get up to thousands of horsepower, they are typically used in high-speed engines found on ships or planes.
Sometimes called radial compressors, centrifugal compressors are relatively small machines that can produce high volumes of pressurized gas due to their multi-phase compression process. They have rotating impellers that spin gas at an increasing speed, generating kinetic energy.
Compresstech Resources offers a wide range of compressors to our clients. When you choose us, you can be sure that we will only provide you with products of the highest quality.
What’s the Difference Between Hydraulic and Pneumatic Systems?
Aside from whether they utilize gas or fluids, hydraulic and pneumatic systems differ in the weight that they can move as well as their maintenance.
Hydraulic systems are bigger and slower but provide higher precision and power. They use 1,000 to 5,000 PSI or more for specialized applications and require a tank to store the oil for future use.
On the other hand, pneumatic systems are quicker and more compact. They utilize pressures ranging from 80 to 100 pounds per square inch (PSI) and require air to be extracted from the atmosphere before being purified by filters.
What Are the Uses of Compressed Air Systems in the Philippines?
In 1776, John Wilkinson invented a blasting machine, which served as the modern mechanical air compressor prototype. Since then, the demand for compressed air systems has grown to the point where they now play an essential role in almost every industry.
Considered as the fourth utility, compressed air is an energy source that is utilized by many. It provides energy that can be used for industrial processes and operating power tools such as air hammers, drills, wrenches, and other various machinery.
Compressed air systems are one of the primary sources of energy in producing goods and providing services in the Philippines. As a result, industrial facilities utilize compressed air for a wide range of operations. However, one should note that the different types of compressors offer various functionalities for numerous industries, including mining, construction, electronics, automotive, and more.
Compressed air has a plethora of industrial applications. It can drive, reciprocate, control, impact, convey, hoist, clean, vaporize, atomize, spray, agitate, and cool equipment.
An industry where compressed air systems play a vital role in is metal fabrication. Air compressors are a central power source in the manufacturing process as they are used every step of the way to power equipment for cutting, welding, fastening, and finishing metal projects.
Other industrial sectors that use compressed air include:
- General Manufacturing
- Lumber and Wood
- Rubber and Plastics
Compressed air can also be used in various ways outside the industrial sector. Pneumatic tools and other equipment are some of the most common applications for this kind of system.
An example would be the agriculture industry. Air compressors are essential in the daily lives of farmers as they aid in delivering water to crops, livestock, and pastures. Many of the tools are also used for routine maintenance around the farm. For example, small, portable air compressors can help inflate tires for machines transporting harvest to different areas.
Here is a list of nonmanufacturing sectors that use compressed air:
- Power generation
- Service Industries
- Wastewater Treatment
Tips for Maintaining Your Compressed Air System in the Philippines
To deliver the required pressure, a well-maintained compressed air system requires less energy. Here are a few simple things you can do to keep your system running as smoothly as possible:
1. Selecting the Best Air Compressor for Your Needs
Businesses often assume that the compressed air is’ free’ once they’ve invested in an air compressor. In reality, additional costs can accumulate if more energy is required to produce the compressed air.
Assess the actual purity of air required and see if “oil-free” air is needed. If it is, one must also determine if class one or class zero would be sufficient.
Aside from this, the size of your equipment is one of the most critical factors that affect compressed air efficiency. You must select an air compressor that meets your load requirement to avoid wasting energy. It will also keep your equipment from overheating or consuming too much power.
Here’s a short checklist that you can go through when you’re making your purchase:
- Figure out your air requirements to determine your average cubic feet per minute (CFM) requirements per tool.
- Compute for the total CFM needed for the air compressor.
- Make allowances for possible growths of your business in the future.
- Note down how long you expect your compressor to run.
- Determine the required PSI gauge.
- Decide where the compressor will be located in the facility and check for voltage.
- Ascertain the compressor tank (receiver) size.
If you’re having a difficult time deciding, our professionals at Compresstech Resources can help you. We can determine what compressor is the most appropriate for your needs through our consultation services.
2. Getting Awareness Training
What you and your employees don’t know about compressed air can hurt you. People are often surprised when they learn how much it costs to run their compressed air systems and how little mechanical energy they receive for their money.
Compressed air system awareness training programs are the best place to start when it comes to optimizing your system. During these sessions, you can learn how to understand your equipment and how it works.
It is also recommended that you approach professionals if you encounter problems outside of your knowledge to control your costs. At Compresstech Resources, we have a team of professionals you can consult regarding any issues you want help with.
3. Keeping an Eye on Your Compressed Air System
You can’t tell if your compressed air system is in optimum condition unless you monitor its performance. Ideally, you should use tools to help operate your machine and manage and measure the efficiency of your compressed air.
One of the best ways to evaluate your compressed air system is through data logging, such as the SUTO S551 Portable Data Logger or a detailed energy audit. It is highly advised by the ISO 11011 standard, Compressed air – Energy efficiency – Assessment that end-users examine their compressed air systems and take immediate actions for better energy savings.
You can also trust Compresstech Resources to help you conduct a complete energy audit and provide excellent solutions that can help you save on energy.
4. Conducting Preventive Maintenance
While energy efficiency is the most tangible benefit of advanced compressor controls, machine health monitoring and protection also reduce maintenance costs. These practices also extend the compressor’s life and reduce plant production problems associated with an unreliable system.
Routine maintenance procedures, rather than emergency maintenance procedures, can be implemented by monitoring and trending key parameters, such as inlet and interstage pressures and compressed air temperatures. To monitor and protect compressors, people use traditional control systems to employ low-cost gauges as well as pressure and temperature switches.
Compresstech Resources offers aftermarket services. Our team would be more than happy to help you with preventive maintenance. Reach out to us today for more details.
Where Can You Buy Compressed Air Systems in the Philippines?
You can purchase compressed air systems at Compresstech Resources.
We are a leading supplier of compressed air systems, lubrication equipment, fluid handling pumps, air tools, and vacuum pumps in the Philippines. With more than 34 years of industry experience, we have formed strong connections with other significant players in the industry.
Over the years, our company has created a reputation for tailor solutions to our clients. Reach out to us today for additional information about what we offer.
Compresstech Resources has a wide range of air compressors from various brands that you can choose from. of Here is a short list of some of the products that we offer
ARMSTRONG Single-Screw Compressor
BOGE Screw Compressor
ARMSTRONG Scroll Compressor
Airstrong 2 Stage Series
Ingersoll Rand T30 2-Stage Series
GD Belliss and Morcom
Armstrong High Pressure
Compressed Air Solutions in the Philippines
Compresstech Resources provides energy-saving solutions to help you optimize your compressed air system and lower your overall energy costs. With a team of industry professionals who has extensive knowledge in compressed air systems, we are confident that they can help you with your needs.
Helping You Maintain the Quality of Your Compressed Air
To ensure the continuous operation of your compressed air system, Compresstech Resources provides various products in the Philippines, including:
It is recommended that you invest in air dryers. Moisture in compressed air systems can cause bacterial growth and corrosion, which can slow down processes and cause equipment to fail.
There are four main types of compressed air dryers, and you should be aware of how each one works so that you also know which is best for you.
- Refrigerated Dryers
A refrigerated air dryer cools compressed air, causing moisture to condense. The condensation is then collected by an internal separator and directed to a drain, leaving only dry compressed air. Refrigerated air dryers provide a dependable, cost-effective, and simple solution for preventing condensation and, as a result, corrosion in your systems.
- Desiccant Dryers
A desiccant dryer, also known as an adsorption dryer, is a piece of industrial equipment that removes water from the air that passes through it by using desiccant materials. A typical desiccant dryer system employs a two-tower configuration to ensure a continuous air-drying cycle.
These two towers are equally filled with hygroscopic materials. During routine operation, one tower actively removes moisture from compressed air channeled through it. On the other hand, the other tower goes through a reverse process in which moisture is actively removed to “regenerate” the desiccant material.
- Membrane Dryers
A dehumidification membrane that removes water vapor from compressed air is referred to as a membrane dryer. These work on the migration principle, where the compressed air is dried by passing through a membrane with a high affinity for water vapor.
Consider investing in membrane air dryers if you have a production line in a remote location. They contain no moving parts and do not require an electrical supply to function. Furthermore, they are low maintenance and can withstand explosive environments.
- Chemical Dryers
These dryers attract water vapor by passing compressed air over beds of chemicals, such as calcium chloride and lithium chloride. The lowest dew point it can reach is 27°F (15°C).
Pumps, in their most basic form, are machines that move liquids. They are designed to handle industrial liquids such as water, wastewater, chemical slurries, oil, coolant fluid, or sewage. All pumps are ultimately classified as either positive displacement or dynamic in operation (kinetic).
Compresstech Resources is the Philippines’ leading supplier of fluid handling pumps for compressed air systems. Our cost-effective options include:
- Air Operated Centrifugal Pump
- Metallic Diaphragm Pump
- Non Metallic Diaphragm Pump
- Extrusion Pump
- Pneumatic Piston Pump
- Progressive Cavity Pump
- Hydraulic Piston Pump
At Compresstech Resources, we take great pride in providing high-quality, energy-efficient compressed air products and tools. Our vacuums, pumps, and other equipment are all built to withstand the Philippine environment, ensuring smooth and continuous operation regardless of the weather and temperature.
You can rest easy knowing that we provide solutions that adhere to industry standards. Feel free to get in touch with us today to learn more about how we can help you.