Introduction
Specialty gases, such as nitrogen and oxygen, play a crucial role in various industries, including biotechnology, healthcare, and manufacturing. As the lifeblood of operations, these gases must be in constant supply and readily available. Relying solely on bulk deliveries and cylinders is no longer sufficient.
Traditional supply methods come with challenges that large-scale operations cannot always afford. This includes delivery delays, strict storage requirements, and the rising costs of cylinders. On-site gas generators address these issues head-on by producing high-purity gases directly within the facility. It provides better control over the availability of specialty gases, reduces reliance on external suppliers, and streamlines operations for long-term efficiency and cost-effectiveness.
As a leading supplier of on-site gas generators in the Philippines, Compresstech Resources, Inc. will guide you in understanding how gas generators work and how they can benefit your operations.
Understanding Gas Generators
What Is It?
On-site gas generators are machines that allow facilities to produce their own specialty gases, such as nitrogen and oxygen, without relying on a third-party supplier. It is designed to capture the gas you need from the atmosphere, providing a high-purity gas on demand.
How Does It Work?
Gas generators work by separating specific gases from the surrounding air and extracting the gas you need for your operation. Since the atmosphere is composed of roughly 78% nitrogen, 21% oxygen, and 1% trace gases, the machine takes advantage of this natural composition and isolates what’s needed for industrial use.
It begins by pulling in ambient air into the system, filtering out dust, oil, and moisture, and then delivering the dry air into the separation unit, where it is separated using either Pressure Swing Adsorption (PSA) or membrane separation.
Once isolated, the purified gas will then be collected in a storage tank where a built-in monitoring system will continuously check the purity levels, flow rates, and pressure to ensure that the output meets industry requirements.
Most of these gas generators in the Philippines operate on demand, which means they only produce gas as needed. With deal-column PSA oxygen generators, for instance, one column adsorbs while the other regenerates, creating a seamless production cycle.
Types of Gas Generators
There are multiple types of gas generators on the market, each suited to specific applications. However, the ones below are the most in demand:
- Nitrogen generators: Widely used for food packaging, electronic manufacturing, and chemical processing.
- Oxygen generators: Common in healthcare, wastewater treatment, and glass manufacturing.
Advantages of Investing in a Gas Generator in Your Facility
Investing in a gas generator for your facility goes beyond simple convenience. It offers measurable improvements that your operation can immediately put to use. Here are some of the benefits of on-site gas generators:
Cost Efficiency
Purchasing and transporting gas cylinders might seem like a cheaper alternative at first glance, but over time, the cost will add up. Beyond the price of the has itself, your company would have to shoulder delivery fees, cylinder rental charges, and labor fees to manage these supplies. Not to mention, the price of specialty gases is rising in response to demand.
An on-site generator eliminates these recurring expenses by continuously producing the gas you need, significantly reducing operational costs and keeping your supply available at all times, without the risk of supply delays. While the upfront cost may be higher, numerous facilities are switching to gas generators to enhance efficiency and reduce operational expenses.
Example Industries: In the food and beverage sector, it is necessary to use nitrogen to flush out oxygen from packaging. Daily cylinder refills for these operations can be expensive, with a single tank of nitrogen costing approximately ₱8,000 to ₱19,000.
Increased Safety
Handling high-pressure cylinders and bulk gas storage always comes with risks. This includes potential contaminations, gas leaks, and workplace accidents that may occur during installation and transportation.
With on-site gas generators, these risks can be minimized since gas is produced and consumed in real-time. This means you no longer have to store heavy cylinders and tanks. This controlled process makes the workplace safer and allows facilities to allocate storage areas for more productive purposes.
Example Industries: Pharmaceutical companies that require high-purity nitrogen and oxygen can benefit from reduced cylinder handling, as it lowers the risk of contamination and leaks. Mining operations also benefit from on-site gas generators in the Philippines, as they reduce the risk of transporting volatile gases underground.
Reliable and Continuous Supply
Running out of gas in the middle of a critical process puts the entire operation at risk. When relying on a third-party supplier of gases, there is always a possibility of delays, shortages, and supply chain issues that could affect your business. If you depend on a precise and uninterrupted workflow, this uncertainty is costly.
Investing in an on-site gas generator eliminates risk by ensuring a continuous supply of high-purity gas whenever needed. The system operates continuously, delivering consistent performance. As a result, you can enjoy greater efficiency, less downtime, and more predictable operations.
Example Industries: Healthcare companies, such as Ace Medical, switched to on-site gas generators to steadily supply oxygen to patients in critical care. This puts them ahead of other facilities since they no longer have to compete for oxygen supplies, allowing them to provide better care for their patients.
Eco-Friendly
Sustainability is now expected from every industry. If you are running a large-scale operation, you are expected to reduce your carbon footprint as much as possible, and relying on external cylinder supplies is not the way to go. The transportation, storing, and shipping of cylinders come with their own environmental impact that you can prevent by investing in an on-site gas generator.
Gas generators are considered eco-friendly since they produce gases directly in the facility, eliminating the need for transportation that contributes to carbon emissions. These systems are also designed to efficiently reduce waste and consumption by operating on demand. If you are aiming to strengthen your sustainability goals, procuring a gas generator for your facility is a step in the right direction.
Example Industries: Breweries adopting nitrogen generator systems cut down on cylinder deliveries, lowering their carbon footprint.
Choosing the Right Gas Generator for Your Operation
Not all gas generators are created equal. When selecting the right model, you need to consider the needs of your facility, your gas requirements, and your operational scale. Here’s a guide you can use when selecting a system.
- Type of Gas Needed: Generators use different technologies to extract the gas that you need, which is why it is crucial to understand the type of gas you need in your operation before you procure your generator. You can consult a professional like Compresstech Resources to guide you through which models meet your requirements.
- Purity Requirement: The required purity level varies by industry, and knowing the correct purity level for your process is crucial in determining which machine suits your needs. For sectors like pharmaceuticals and healthcare, it is crucial to have extremely high-purity gases. If you are unsure about your required purity level, you can check purity grade charts online.
- Flow Rate and Capacity: The flow rate determines the number of liters of gas your generator must deliver per minute. Each gas generator model may differ in terms of capacity, so it is essential to match your generator’s capacity to the requirements of your operation to ensure an adequate gas supply.
- Energy Efficiency: Gas generators in the Philippines operate at different efficiency levels. To reduce energy costs, consider generators with energy-saving designs and features. You can consult your gas generator supplier about models that offer the most efficient energy use.
- Maintenance and Service: The availability of support and maintenance is crucial, especially when investing in a machine that significantly impacts the performance of your operation. Purchasing a gas generator from a supplier like Compresstech Resources ensures that you have experts who can support your process and maintain the generator’s efficiency whenever needed.
Get Access to the Best Gas Generators at Compresstech Resources
Ready to invest in an on-site gas generator? We will be happy to assist! As the leading supplier of gas generators in the Philippines, Compresstech Resources, Inc. is fully equipped to meet your needs, starting from introducing you to reliable global brands to a comprehensive after-sales service that you can rely on for maintenance.
Our lineup includes systems designed for various gases and applications, ensuring you have the best options to suit your business needs. Backed by years of technical expertise, we can guide you in choosing a gas generator that meets your demands without compromise. Contact us today and let us introduce our worldclass gas generators to you.
Frequently Asked Questions
Which Industries Use Nitrogen Gas Generators?
Nitrogen gas generators are widely used across various industries, including tire filling systems, the light bulb industry, the food industry, pressurized beer keg industries, aircraft fuel systems, and the chemical industry.
What Is the Lifespan of a Gas Generator
On-site gas generators are built for durability. However, their lifespan still depends on proper maintenance and the separation technology they use. Pressure Swing Adsorption (PSA) models tend to last for 20 to 25 years, while membrane separation models have a shorter lifespan of up to 15 years.
You can ensure that your generator lasts longer by prioritizing regular maintenance, including cleaning and replacing filters, and consulting a professional for proper installation.
What Is Pressure Swing Adsorption (PSA)?
Pressure Swing Adsorption (PSA) is a technology that separates gases from ambient air. It works by using adsorbent materials to capture specific gases under pressure and releasing them when the pressure is reduced. This type of technology is often used to isolate high-purity oxygen and nitrogen.
Conclusion
Efficiency and reliability are everything when it comes to large-scale operations. Enhance your process efficiency by investing in a gas generator that meets your demands without the added cost and risks.
Discover the ideal gas generator in the Philippines at Compresstech Resources, Inc. and transform how your facility manages its gas needs. Contact us today for inquiries.