Air compressors are pneumatic machines that are aptly named because of their primary function. They are mostly used to condense normal air, which will then be released to power certain tools in different fields. These pieces of equipment are pretty versatile, and they have applications not just in manufacturing and industrial operations but also in people’s daily lives. Air compressors, after all, are used in many household appliances, including refrigerators and pressure washers.
However, here at Compresstech Resources, Inc., we cater to businesses in different industries. The air compressors we offer to our customers are heavy-duty and high-quality, and they can be used for a wide range of purposes in various fields. If you need one for your company, do not hesitate to contact our team. We offer the best air compressor prices in the Philippines, so you can rest assured the items we sell are cost-effective.
Get in touch with us at Compresstech Resources, Inc. today to purchase a new air compressor for sale in the Philippines.
What Are the Mechanisms Inside an Air Compressor?
Like most other modern machines, air compressors in the Philippines function using complicated mechanisms. The gist, however, is that normal air will first be loaded into the compressor. Through various procedures, the machine will condense the air and increase its pressure before releasing it out through a small opening.
The air released from the machine is usually hot, and there is a good reason for that. During compression, the air molecules are forced to clump together; they move rapidly in this process and inevitably generate a lot of heat.
How Do Machines Compress Air?
There are two common ways to achieve proper air compression. The first one is through positive displacement, and the other is through dynamic displacement. Here’s how they differ from each other:
Most air compressors, both in industrial and commercial settings, function through positive displacement. This method is pretty straightforward, so it’s not too difficult to grasp. The process starts with the air being loaded into the machine itself. Afterward, these steps will be followed:
Compressors that use the dynamic displacement method are pretty uncommon because they are mostly heavy-duty and are usually only seen in large industrial plants. Like its positive counterpart, dynamic displacement compressors operate when air has been loaded into it. The next steps are as follows:
• The machine has motors that will rotate in a rapid motion.
• Once the motors start rotating, the air inside the machine will start moving fast, too.
• The compressed air will be confined inside the machine and will not be released yet. Its velocity will drop, and its pressure will increase.
• The pressurized air will be released through a tiny opening in the machine.
Tips for Maintaining Air Compressors in the Philippines
Air compressors are just like any other machine that needs proper maintenance to ensure they will stay in their top condition for a long while. Here are a few tips to follow when taking care of the equipment:
Read the Manual Carefully
When you purchase a new air compressor for sale in the Philippines, it’s necessary to understand how it works before you actually use it. Be sure to read the manual carefully to ascertain that you’re using the equipment right. For industrial and large-scale settings, training your employees is encouraged before you allow them to operate the unit. Doing so not just protects your staff but also your machine and your business in general.
Always Apply Lubricant
Because of the way they function, air compressors are much more prone to damage compared to other machines. Strong friction is generated when the motors and inner mechanisms of the equipment are working, and this leads to faster wear and tear. That’s why it’s advisable to apply lubricant to the metal parts and inner joints of the air compressor. Doing so allows for a smoother movement, which causes fewer abrasions on the components of the machine.
There are many lubricants to use, but be sure to be familiar with the pros and cons of the options you’re using. Traditional machine oils are low-cost and readily available, but they’re highly flammable. The heat generated from the moving parts of the compressor may cause a spark that can lead to a bigger flame. Synthetic lubricants are another great option. They are a bit more expensive, but they are generally safer than traditional oils.
When applying lubricants, there are safety measures to follow. Be sure to turn off the unit or unplug it from the power source before you pour the liquid into its intended container. Note that air compressors produce a lot of heat, so be extra careful when applying lubricant, even if you know that your machine is turned off. Once you’re done, properly put the cap back on to cover the lubricant-filled container before switching your air compressor on.
Perform Regular Inspections
As a safety precaution, it’s recommended to check the quality of each part of the machine regularly. The inspections should be done daily, weekly, or monthly, depending on the component itself.
The oil pump, water tank, and air filter should be checked every day or as frequently as possible. You can also do the same for the belts and other metal parts of the machine, especially because they are the ones that are extremely prone to damage. It’s a good idea to inspect them before you turn on your air compressor to ensure they are not broken and are ready to be used.
You can do weekly or monthly checkups on the exterior parts of the machine because they are less susceptible to getting broken. At least once or twice a month, be sure to tighten the bolts, nuts, and screws of your equipment. Aside from that, you can do a test run for your air compressor and see if there’s any unnecessary noise or leaks coming from the water tank or the oil pump.