An air compressor is a machine that can provide you with a reliable source of pressurized air. They are typically seen in commercial, industrial, and manufacturing settings since they can be used to power pneumatic tools, enable ventilation systems, move items using conveyors, and more.
To ensure that they can produce high concentrations and purities of pressurized air, these machines need regulators. These components ensure that the pressure generated does not exceed the capacity of the system, which can cause damage to the equipment.
At Compresstech Resources, Inc., we can provide you with compressed air regulators in the Philippines to ensure that your productivity and efficiency aren’t compromised. Our team can even help you learn more about the different types of air pressure regulators available on the market so you can make an informed decision before you purchase a model.
These standard-grade regulators maintain the control pressure from 2 to 5 psi, even if the airflow demand varies during a regular operation. Precision regulators can maintain pressure with variations of less than 0.5 psi. When used, this device will constantly let out a small volume of air to keep the flow valve open and active. It also ensures that any back pressure is immediately bled off to increase the pressure above the setting to open the vent of a relieving-style regulator.
Precision regulators are ideal for applications requiring extreme pressure accuracy. In particular, this device is used for tension control for a paper roller. It plays a critical role in the manufacturing process as it affects the quality of the product, all while reducing the costs associated with continuous air bleed. If you want to create thicker and heavier paper, you need a regulator to ensure the final print result is to your liking.
If you’re planning to get this type of compressed air regulator in the Philippines, make sure to invest in a tamper-resistant or lockable model. This way, you can prevent safety hazards and machine damage, which are both effects of over-pressurization. You will even decrease the chances of excess air being wasted, positively affecting your savings.
Unlike most traditional models, this air pressure regulator is quite different, especially in how it works. It works in reverse since the regulator inlet is the port being controlled. As a result, the gas that flows out of the machine is at a lower pressure being drawn into the vacuum pump.
Plus, when the process vacuum setting is achieved, this component will block any additional supply line flow. However, note that if the process port is greater than the setting, the valve will have to open to allow the air to flow out of the process line and into the vacuum line. Remember that a vacuum breaker differs from a vacuum regulator since the former allows ambient air to enter the process line. This means that the pump will have to remove more air to increase the vacuum.
Along with vacuum breakers, vacuum regulators fall under the category of control devices. These are two distinct pieces of technology that are often considered if they believe that the other isn’t apt for their system. Vacuum regulators control the flow between the pump and the system to control pressure levels. In contrast, vacuum breakers use a spring-loaded diaphragm to create the preset pressure level.
This device helps maintain the pressure proportional to an electrical control signal. Its presence ensures that the valve on the inlet side opens if the pressure is below the setting. However, if the process pressure exceeds the preferred level, the exhaust valve will open instead.
Electropneumatic regulators are best used in applications that benefit from adjusting the air pressures based on the output you are trying to get. These devices usually have two solenoid valves connected to the process line. One is supplied by the primary air supply, while the other is used to connect the process airline to the exhaust.
When using an electropneumatic regulator, make sure to use the least amount of pressure to accomplish the task and avoid increasing the device’s setting. This will help you save more money in the long run. Keep in mind that you can also increase your efficiency using dual pressure since using a separate regulator on the non-working stroke of your machine can provide you with additional savings.
Remotely Piloted Regulators
If you want the option to adjust your pressure regulation from a remote location, you can opt for remotely piloted regulators with precision, vacuum, or electropneumatic characteristics. They can be used in applications requiring high or low flow rates and pressures.
Remotely piloted regulators use air pressure to allow the downstream airflow from the inlet port to exit through the outlet port. Simultaneously, a breathing hole will let air into the chamber below the diaphragm, and once the pressure levels on either side are equal, the seat closes.
Many people are confused about whether they should get regulators or control valves for their air compressors, especially if your machine is part of a much larger system. However, the main operational difference between the two is that while the latter can handle the same pressures on the inlet side as the outlet side, a regulator can have a low-pressure rating on its control pressure side. So don’t be afraid to turn to experts to ensure you make the right decision.
Before deciding on the type of compressed air regulator to get in the Philippines, make sure to consider all the factors needed to ensure that you get the right model for your application. This includes operating pressure, flow requirement, size, weight, operating fluid, environment, and temperature.
If you aren’t sure which adjustable air pressure regulator to get, don’t worry because Compresstech Resources, Inc. can help you! Feel free to reach out to us today for more information.